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Top-load testing solutionsTop-load crush test of plastic bottles

18 February 2021

Solution

  • Software-controlled test stand
  • Selection of compression plate accessories

Benefits

  • Product quality testing to internal and external customer specification
  • Ability to program a variery of test routines
  • Test runs automatically once initiated without intervention
  • Data export for further analysis

Silgan Plastics has utilised the Mecmesin tester in several of our plants over the last two years to monitor top-load. It brings a wealth of features at a very competitive price. We pride ourselves on being the forefront of container performance and capability and the MultiTest top-load tester is a valued piece of our strategy.


Quality Engineer
Silgan Plastics

Requirement

Silgan Plastics is a US based company that has supplied packaging for the personal care, household, automotive. pharmaceutical and food market industries for over 50 years.

To guarantee their containers would perform as expected along customer production lines and remain intact during transportation and storage, the company wanted to undertake top-load tests according to internal, customer and Supplier Packaging Information (SPI) standards.

A previous test unit offered limited speed range capability, therefore more flexibility was required, with the ability to analyse test data in further depth.

Solution

Silgan opted for a MultiTest 5-x semi-automatic force test system used in conjunction with compression platens. The unit afforded them the option of preprogramming different test routines and alternating speeds during measurements to suit their individual specifications.

To perform the top-load measurement, a sample bottle, taken at regular intervals during production, is placed under the compression plate. Test methods differ according to the type of container and customer requirement.

This includes compressing the sample to a fixed depth of 0.25” or to 1st peak travel. A major benefit of this system is its ability to alternate speeds during top-load measurements.

The test can be run at one speed until the compression plate touches the top of the sample, then applies a compressive load at a different speed, which is pre-programmed to run automatically without the need for an operator to intervene.

Post-test data can be exported to a PC where force vs time deflection curves are plotted to determine key characteristics in the products design or to investigate why the product failed the test.

Using this system has been critical in enabling Silgan Plastics to optimise the design of containers to meet their customers specifications and make quality comparisons between materials.

Choosing a Mecmesin system has yielded many benefits, including cost savings and provided the option to customise their top-load tests to their changing needs.

Test equipment

  • MultiTest 5-xt
  • Compression platens (accommodating different sizes of container)

OmniTest TouchAutomated Top-load Tester (single-column)

POA
Product image of OmniTest Touch automated top-load tester with ELS loadcell and operator console for tension and compression testing by Mecmesin
Console-driven
OmniTest Touch

Automated top-load tester powered by VectorPro test software from a touchscreen console.

Single-column bench-top model up to 7.5 kN

  • Finished product and component testing
  • Quality Control environments
  • Production line integration
  • Research and Development labs
Product image of OmniTest with tablet automated top-load tester with ELS loadcell and operator console for tension and compression testing by Mecmesin
PC-driven
OmniTest

Automated top-load tester powered by VectorPro test software from your own computer or tablet.

Single-column bench-top model up to 7.5 kN

  • Product and component testing
  • Quality Control environments
  • Production line integration
  • Research and Development labs

Automated top-load tester powered by VectorPro test software from a touchscreen console.

Single-column bench-top model up to 7.5 kN

  • Finished product and component testing
  • Quality Control environments
  • Production line integration
  • Research and Development labs
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